Process

1. Incoming Material

• • The primary raw materials used in our production process include PP (Polypropylene), PE (Polyethylene), and Calcium carbonate, all sourced from trusted suppliers in Korea and Saudi Arabia…
  • Secondary materials are procured domestically, ensuring a consistent supply chain while maintaining stringent quality standards.
  • Every batch of raw materials undergoes rigorous inspection to ensure they meet the required specifications for strength, durability, and flexibility.

2. Extrusion

• • Using high-speed Starlinger extrusion lines, we blend materials with exceptional precision.
    The advanced extrusion process ensures uniformity in the quality of tapes, which is critical for achieving optimal strength and durability in the finished fabric.
  • The consistent production of high-quality tapes is a foundational step in delivering superior woven PP bags.

3. Weaving

• • Our weaving process is powered primarily by Starlinger looms, renowned for producing fabric with excellent surface quality.
  • These looms achieve minimal tolerance, ensuring that the woven fabric meets precise dimensions and is suitable for various applications.
  • The resulting fabric offers outstanding durability and an even texture, which enhances printability and visual appeal.

4. Lamination and Printing

• • We utilize high-speed lamination machines (operating at up to 150 meters per minute) to apply protective layers that enhance the bag’s durability, water resistance, and barrier properties.
  • Printing is performed on machines with speeds of up to 110 prints per minute, ensuring vibrant, accurate, and long-lasting designs.
    This process guarantees full and even coverage of both the laminate layer and printing ink, achieving a premium finish.

5. Cutting and Sewing

• • Automated cutting and sewing machines ensure precision in dimensions, achieving the exact specifications required by customers.
  • Liner insertion is also automated, delivering a seamless fit and added protection for sensitive contents.
  • The automation in these processes not only minimizes errors but also optimizes production costs, enabling us to offer competitive pricing.

6. Packaging and Loading

• • Our smart packaging methods provide neatly packed, secure, and visually appealing products.
  • Efficient loading techniques ensure safe transportation and optimized space utilization in customer warehouses.
  • By focusing on both functionality and aesthetics, we enhance customer satisfaction at every stage.

Quality Control Measures

• • Each production stage incorporates strict quality control checks to ensure adherence to international standards.
  • Products are tested for key attributes, including tensile strength, weight tolerance, and surface finish, to meet the diverse needs of our customers.
  • Our commitment to excellence ensures that every product delivered is of the highest quality, reflecting the reliability and innovation of Stavian Packaging Binh Thuan.